Eight controlled phases — from brief to container.
A documented production lifecycle that compresses time-to-shelf without compromising safety, sound integrity, or material traceability.
- PHASE_01
Concept
5–10 daysBrief intake, audio architecture review, target-market compliance mapping, indicative BOM and tooling estimate.
- PHASE_02
Prototyping
10–20 days3D-printed enclosures, breadboard sound logic, functional samples shipped for stakeholder validation.
- PHASE_03
Mold Creation
25–35 daysSteel tooling design, DFM iteration, acoustic chamber integration, T0 sample sign-off.
- PHASE_04
PCB Integration
10–15 daysMulti-layer PCB layout, component sourcing under approved vendor list, EMI containment design.
- PHASE_05
Sound Programming
5–15 daysAudio compression, voice library mastering, content-flash protocols, multilingual QC.
- PHASE_06
Compliance Testing
15–25 daysPre-certification testing against EN71-1/2/3, ASTM F963, CPSIA, REACH, RoHS at accredited labs.
- PHASE_07
Packaging
10–15 daysRetail-ready cartons, gift boxes, protective inner trays, drop-tested for international shipping.
- PHASE_08
Mass Production
30–60 daysDust-free SMT, ultrasonic welding, end-of-line acoustic and functional QC, container loading.
Run a feasibility check on your concept.
Send your brief — we will score it across the eight-phase workflow with an indicative timeline and tooling estimate.